May try dowels from Home Depot or Lowe's. They carry Oak and Poplar but not Maple or Hickory. You can make the groves with a hack saw and steady hand. By all means drill the handles before trying to screw on to the WI screw.
Yes, if I tried to rig some simple ones, that's the way I'd go.
Why do I think there are handles out there like you want that are looking for a file or came on an ice pick?
Hilditch
They are the same design, but for mine at least they'd be too big, the ones I've seen. I measure the ferrule at 5/8" diameter, the handle side-to-side at 7/8" at its widest point, and the handle top-to-bottom at 13/16" at its widest point. Bigger could prevent the irons from closing completely.
Would you be willing to share the contact info for the guy who can machine ferrules? I'm needing about 4 of them....
Donna
:biggrin:
Actually I was chatting with him about this last night. The existing ferrule is stamped from a very thin metal, and a machined replacement would necessarily be thicker. Wouldn't want to thin down the wood under the ferrule or it might weaken it to become another point of failure, so that means increasing the outside diameter. It's doable but would take some trial and error for the best fit.
A simpler and cheaper solution might be cutting some short lengths of 5/8" copper tubing (assuming your ferrules are the same diameter as mine).
But my semi-joke about all-metal replacements has led to a serious idea...
Can't thread them with those wood threads, but could make a smooth bore that takes the entire screw threads and all, held in place with a set screw.
Use an insulating washer, perhaps resin, between the iron and the handle. Skeletonize the handle otherwise, as practical.
With the insulating washer and the only metal-on-metal contact points being the set screw and the outside of the threads, as well as the skeletonization, it should actually remain quite cool. Probably aluminum, though could also be steel, copper, brass, bronze, or even expensive exotics like Damascus, mokume, Timascus, etc.
Much more of a divergence from the originals, but even true copies are still aftermarket copies; you're already replacing the original parts. And these would last forever.
Right now it's just a pile of ideas, though. My immediate focus is to get the CI cleaned up and reseasoned...
Thanks everybody.